As a leader in custom optical assembly manufacturing services, OSE Optics is experienced in transforming precision components such as mounts, filters, mirrors, prisms, and lenses into functional optical subsystems with active alignment, Modulation Transfer Function (MTF) testing, and precision interferometry.

Our fully integrated custom optical assemblies meet the highest level of quality standards for a range of industries, including aerospace, defense, imaging, industrial, biomedical, semiconductor, telecommunications, and more.

With decades of proven experience in optical manufacturing, OSE Optics is committed to delivering precision engineering to exact specifications with end-to-end optical assembly services that promote optimal function and reliability.

Custom Optical Assembly Manufacturing Guide

Types of Optical Assemblies

At OSE Optics, our in-house capabilities allow us to produce several types of optical assemblies to meet the unique demands of our customers’ specific applications, including but not limited to:

Lens Assemblies

Lens Assemblies

Includes mechanical and electro-optical systems for aerospace, medical, and defense applications.

Imaging Modules

Imaging Modules

Fully integrated optical assemblies for advanced imaging and infrared zoom systems.

Beam Expanders

Beam Expanders

Optical assemblies that can expand the diameter of a light beam.

Laser Optics

Laser Optics

Specialized components for critical laser applications.

Fiber Optics

Fiber Optics

Custom optical fiber assemblies fully adapted to your applications.

  • Optomechanical
    Optomechanical

    Optomechanical

    Our skilled optomechanical engineers design advanced optical systems with accuracy down to the submicron level to ensure optimal function and precise alignment. Backed by advanced quality controls, we combine precision manufacturing processes, first-rate cleanroom facilities, and leading laser alignment systems to deliver optical housing designs with the following:

    • Vibration-resistant systems
    • Precision mounting and housings
    • Electronics integration
    • Custom packaging

    By relying on stress analysis, thermal modeling, and precision machining, we can successfully prevent degradation and misalignment.

  • Electro-Optic Systems
    Electro-Optic Systems

    Electro-Optic Systems

    Electro-optics examines the relationship between light and electric fields, which exists in many devices, from imaging devices to laser systems and other advanced technologies. At OSE Optics, we have extensive experience working with fiber optics, infrared (IR) optics, and metrology to develop optical assemblies and components used in electro-optic systems across a broad range of industries.

Optical Manufacturing and Finishing Techniques

Applying Design for Manufacturability (DFM) principles allows us to optimize the design in line with specific requirements and reduce production time and costs. Our state-of-the-art manufacturing facility is equipped with the latest equipment and metrology tools to ensure optical clarity, optimal surface accuracy, and tight tolerances.

To ensure the highest level of quality and performance, OSE Optics and partners utilizes the following finishing techniques:

Diamond Turning

Diamond Turning

Centering

Centering

Coatings

Coatings

Grinding

Grinding

Polishing

Polishing

Every component we produce undergoes stringent dimensional, quality, and environmental testing to meet the specific demands of the application.

Additional Considerations for Optical Assemblies

At OSE Optics, our experienced design team considers the following factors for the custom optical assemblies we deliver, balancing cost against durability and scalability to meet the functional and environmental specifications of the application:

Alignment and Tolerance Requirements

Alignment and Tolerance Requirements

Component Availability

Component Availability

Environmental Effects

Environmental Effects

Budget Constraints

Budget Constraints

Mounting Methods

Mounting Methods

Package Size and Weight

Package Size and Weight

Optical Performance Requirements

Optical Performance Requirements

Common Applications for Custom Optical Assembly

OSE Optics provides optical assemblies for critical industries, with applications in:

Aerospace and Defense

Aerospace and Defense

Deliver imaging, laser guidance, and surveillance systems for security cameras and drones.

Medical and Life Sciences

Medical and Life Sciences

Create optical assemblies for precision in medical devices, microscopy, surgical tools, and genome sequencing.

Imaging and Mapping

Imaging and Mapping

Provide space-based earth imaging, LiDAR systems, and geographic imaging systems that rely on low-distortion, high-resolution optical components.

Industrial

Industrial

Deliver machine vision systems, multispectral imaging systems, and laser alignment tools.

Semiconductor

Semiconductor

Engineer advanced optical assemblies designed for compact size and high performance.

The Benefits of Working with OSE Optics

As a trusted industry leader in the development of custom optical solutions, OSE Optics offers decades of unsurpassed expertise with a dedication to achieving excellence through the following:

Customized Solutions

Customized Solutions

Our bespoke optical systems are tailored to meet the unique demands of various applications across a broad range of industries.

Collaborative Partnership

Collaborative Partnership

By embracing a client-centric approach, we can ensure our clients’ vision is realized with the highest level of precision and efficiency.

Efficiency and Value

Efficiency and Value

From the initial design concept to the final manufacturing phase, our team offers comprehensive optical engineering services that include rapid prototyping, advanced optical design, and in-depth image processing.

Ongoing Support

Ongoing Support

At OSE Optics, we are committed to our clients’ success, going above and beyond to promote seamless integration into optical systems.

Quality Assurance

Quality Assurance

Our optical assemblies are precisely aligned with our clients’ specific requirements to guarantee every optical system we manufacture is efficient, sustainable, and optimized for performance.

Contact OSE Optics, a Trusted Leader in Custom Optical Assembly

At OSE Optics, we are committed to responsible, sustainable manufacturing practices that help develop innovative solutions for the future of optical systems. We stand behind every assembly and component that leaves our facility, and we continually strive to meet the complex needs of each application with reliability and precision, with optical testing procedures that comply with ISO 9001:2015 standards.

Contact us or request a quote today to learn more about our cost-effective solutions for custom optical assemblies and components. See how the experienced team at OSE Optics can help you develop a custom optical assembly that not only aligns with your specific application requirements but is also optimized for the highest level of quality and performance.